CCTC陶瓷劈刀

陶瓷劈刀

CERAMIC CAPILLARY

ENTER

企业文化

Corporate Culture

04

Company profile

R&D  capabilitites

主要产品

陶瓷劈刀

材料特性

产品特点及优势

劈刀尖端表面处理

编号规则

潮州三环（集团）股份有限公司成立于1970年，2014年在深交所上市（股票简称：三环集团，股票代码：300408），在潮州、深圳、成都、德阳、南充、苏州、武汉、香港、德国、泰国等地均设有公司，是一家专注于先进材料研发、生产及销售的综合性高新技术企业。

半个世纪以来，公司秉承“‘材料+’构筑美好生活”的愿景，聚焦“材料”基因，以“材料+结构+功能”为发展方向，产品覆盖电子电气、新能源、通信、半导体、移动智能终端等众多应用领域。其中，光通信用陶瓷插芯、片式电阻用氧化铝陶瓷基板、半导体陶瓷封装基座等产品产销量均居全球前列，多项产品先后荣获国家优质产品金奖。公司被认定为国家高新技术企业、国家技术创新示范企业、国家企业技术中心、中国制造业单项冠军示范企业，连续多年入选中国电子元件百强企业。

三环集团始终践行“诚信勤勉、科技创新、成就人才、开放融合、行稳致远、追求卓越”的企业价值观，致力于为客户需求提供解决方案，为员工成长搭建发展平台，为股东投资创造增值回报，为社会发展贡献企业价值。

公司以人才和创新为发展核心，坚持“倾心引才、精心用才、悉心育才、

真心爱才、匠心成才”的人才理念，大力引进和培养高素质人才，不断推动自主创新和转型升级。三环集团拥有以博士、硕士为主组成的技术研发团队，同时聘请多名两院院士及多位学科专家组成科学技术专家委员会，不断开展新材料、新产品、新技术的研究与创新，承担并完成多个国家、省级重点科研项目。公司坚持科学导向的创新理念与实事求是的思想原则，着眼于前沿技术开发，聚焦重点任务和关键环节，不断推进企业的高质量发展。

未来，三环集团将坚持永不停步的创新动力，开拓可持续发展的产品方向，完善能自我修正的管理机制，建立有凝聚力的企业文化，竭力打造集科技研发、高端制造、技术支持、人才聚集、市场服务等于一体的综合性产业基地，用技术创新引领高质量发展，用先进材料构筑美好世界。

ChaoZhou Three-circle (Group) Co., Ltd. was founded in 1970 and listed on Shenzhen Stock Exchange in 2014 (stock code: 300408). The group has set up subsidiaries in Shenzhen, Chengdu, Nanchong, Deyang, Suzhou, Wuhan, Hong Kong, Germany, Thailand and other places. We are a comprehensive enterprise dedicated to researching, developing and selling basic electronic materials, electronic components, communication equipment, etc.

Over the past half century, the company has been adhering to the vision of "'Materials Plus' Builds Better Life", focusing on the "material" gene, and taking "material + structure + function" as our development direction. Our products cover electronics, new energy, communications, semiconductors, mobile smart terminals and many other application fields. Among all these products, the production and sales volume of our optical fiber ceramic inserts, alumina ceramic substrates, ceramic substrates for resistors, etc. are one of the best sells in the world. The company has been named as national high-tech enterprise, national technological innovation demonstration enterprise, national enterprise technology center, and individual champion demonstration enterprise in China's manufacturing industry, and has been rated as one of the top 100 Chinese electronic 

components enterprises for many years.

CCTC has always practiced the corporate values of "Integrity and Diligence, Scientific and Technological Innovation, Foster Talents, Openness and Integration, Steady and Long-term Development, and Pursuit of Excellence", and is committed to providing solutions for customer needs, building a development platform for employee growth, creating investment opportunities for shareholders, and contributing corporate values to social development.

CCTC has a research and development team that is mainly composed of doctors and masters. At the same time, we have engaged a number of academicians of Chinese Academy of Sciences and Chinese Academy of Engineering, and experts from relevant subjects to form a science and technology expert committee. We are continuing to carry out research and innovation of new materials, new products and new technologies, and have undertaken and completed national and provincial key scientific research projects for many times. The company adheres to the scientific-oriented innovation concept and the ideological principle of seeking truth from facts, put eyes on the development of cutting-edge technologies, focuses on key tasks and key links, and continuously promotes the high-quality development of the enterprise.

In the future, CCTC will keep on innovating, open product directions for sustainable development, improve the management mechanism capable of self-correction, establish a cohesive corporate culture, and strive to create a comprehensive industrial base consists of science and technology research, high-end manufacturing, technical support, talent gathering and market services. We will be leading high-quality development with technological innovation, and building a better world with advanced materials.

三环集团于1997年建立广东省电子陶瓷技术研究中心，2012年升级为国家级研究院，研发人员2000余人，由学士、硕士、博士组成。

公司设立了由两院院士及多位相关学科专家组成的科学技术专家委员会,并聘请几十位来自美国、日本、欧洲和韩国的行业知名专家担任技术顾问。

公司研究院配备先进测试分析仪器和试验设备,承担新材料、新产品、新设备的研究及创新,先后完成多项国家，863计划和广东省科技招标，研究开发了具有与国际同步技术发展的固体燃料电池(SOFC)陶瓷电解质隔膜片、光通信连接器陶瓷插芯和套筒;配制了纳米瓷粉、功能瓷料、电极浆料等多项基础材料;创新了一批运用计算机软件控制的光、机、电一体化精密专用设备。三环集团已形成了新技术研究、产业化、再创新的循环机制。

R&D center of electronic-ceramics was built in 1997 and wasupgraded to the national R&D institute in 2012. Our R&D team isconsisted of 500 staff who have doctorate, master or bachelor's degree.

The technical commitee is set up, with the members of academicians and experts, together with tens of well-known specialist who are from America Japan, Europe and South Korea as CCTC's technical consultan

Many advanced analytical and test instruments in R&D institute are used for the development of new materials, products and equipment.

我司研发技术项目已涵盖

R&D projects have been involved in

电子元件

Electronic Components

We have successively accomplished some of the Nationa|863 projects and Guangdong Provincial technological projects. We have successfull developed SOFC electrolytes, synchronous with international level,eramic ferrule and sleeves, nano ceramic powder, functional ceramic powder and electrode slurry and other material. We also have made some precision equipment which is computer controlled.

CCTC has formed a healthy cycling mechanism of new technology research, industrialization and innovation.

研究院

  R&D 

光器件

Optical Device

工业自动化

Industrial automation

电子材料

Electronic Materials

复合材料

Composite Materials

无机非金属材料

Inorganic Non-metallic Materials

新能源

New Energy

高性能照明陶瓷部件

High-performance Lighting Ceramic

经多年的技术积累和创新,公司产品已形成以光通信连接器用陶瓷插芯(套筒)、高性能组装式光纤快速连接器.固体氧化物燃料电池(SOFC)电解质隔膜片、氮化铝与氧化铝陶瓷基板、SMD频率器件用陶瓷封装基座、多层片式陶瓷电容器及激光器用TO组件、空调冰箱压缩机端子金属封装件等为主导的多门类产品结构。

Based on technology accumulation and innovation, CCTC has developed different types of high-tech products such as ceramic ferrules (sleeves) for fiber optic connectors, high performance field-mountable fiber optic connectors, solid oxide fuel cell (SOFC) electrolytes aluminum nitride and alumina ceramic substrate, SMD package for crystal components, MLCC, TO component for laser diode, glass-to-metal parts for air-conditioner and refrigerator compress etc.

移动终端陶瓷部件

Ceramic Parts 

For Mobile phone

01

陶瓷插芯/套筒

Zirconia Ferrules/

Sleeves

02

陶瓷封装基座(PKG)

Ceramic Packages

03

氧化铝陶瓷基片

Alumina Substrate

04

多层陶瓷片式电容器

Multi-Layer Chip Ceramic

Capactic(MLCC)

05

Solid Oxide Fuel Cell Electrolyte

06

固体氧化物燃料电池(SOFC)电解质隔膜片

Fixed Resistors

07

固定电阻器

Ceramic 

压缩机用端子

Glass-to-Metal 

Sealings

08

现今LED、分立器件和IC等半导体等半导体封装行业，大部分是采用超声波热压焊来实现封装的，而在焊接过程中，劈刀就是其完成引线焊接的核心部件之一。

三环劈刀是以高耐久性的材料为基础，通过高精度且均一的加工技术，保障产品的质量。另外，通过设计、解析能力以及工程技术支持，可以最大程度的解决客户的技术问题。

Thormosonic and ultrasonic bonding is widely used in semiconductor packaging like LED, discrete devices and IC . Capillary is one of the key tools to finish wire bonding.

CCTC: expert in ceramic materials. Its capillary is made from high-density materials. Through fine and uniform processing, the high precision and high stability of CCTC capillary is ensured. This process guarantees the quality of the products. In addition, CCTC enjoys design, analytical capabilities and engineering technical support. All customers' technical problems can, thus, be addressed with great efficiency.

陶瓷劈刀，也称为瓷嘴

Capillary, ball bonding tool

三环的长寿命材料—AD系列（锆钻）。主要采用了致密性高的材 料，从而提高产品的耐磨性能，可以抑制劈刀的尖端磨耗，满足对 焊接要求更高的应用。一体化的生产模式和高标准的质量检测体系 使得CCTC劈刀在各种LED、IC、分立器件封装形式中都显示出卓越 的性能，适用于金线、合金线、铜线。

CCTC produces two series of ceramic capillaries— AD series. It is made from high density materials, improving wear resistance and reducing tip abrasion. With integrated production mode and high quality inspection system , CCTC capillaries exhibit excellent performance in a variety of packaging designs and bonding wires, such as gold wire, alloy wire and copper wire.

颜 色

硬 度

晶粒大小

密 度

成 分

Color

Hardness(HV1)

Grain size(μm)

Density (g/cm³)

Composition

Pink

820

1.2

4.13

Al₂O₃ + ZrO₂ + Cr₂O₃

Items

AD

AC系列的物理和机械性能

Physical and Mechanical Properties of  AC Series

AD系列

AD Series

劈刀的长寿命，提高了球焊的生产性，提高设备的利用率。特殊的结晶结构材料，保证分子间的紧密结合，提高材料耐磨强度，从而减少了摩擦对尖端面的损耗。

Long life: improving production capability and equipment utilization. CCTC utilises special crystallisation materials to ensure tight bond molecules and improve wear-resistance, reducing tip surface abrasion.

高效的焊接性能，提高产品的稳定性、良品率。

High efficient bonding performance: improving stability and yield-rate of the product.

High consistency and accuracy based on CCTC's fine processing technology.

精密的精细加工技术，一致性与精确度高。

表面光滑度、弯曲强度、化学稳定性等方面突出，保证焊线的流畅性和高效性。

Prominent performance in tip surface finish, bending strength and chemical stability, ensuring smooth and efficient wire bonding.

适用于多种焊接材料，如金线、合金线、铜线等。

Wide applicability: such as Au wire, alloy wire, Cu wire, etc..

近几年，新的封装技术不断涌现，各个行业的竞争加剧，各个企业通过各种途径降低制作成本，从金属框架、基板材料、焊区的金属镀层、线材、线径以及焊线工艺都做了很大的变化，加大了焊线工艺的难度，影响了焊线的可靠性。针对这种变化，我司研发了相对应的各种 的表面处理新工艺，进一步提高焊线工艺的可靠性。

In recent years, new semiconductor interconnect technologies are rapidly emerging, leading to intense market competition. Packaging companies make every effort to lower their costs. Such changes include changes in lead frame, substrate materials, metal coating of bonding area, wire, wire diameters and the bonding process. These changes may, therefore, affect the reliability of wire bonding. 

To provide effective solutions for the above changes, CCTC has developed and manufactured capillaries with various kinds of tip surface finish, further improving wire bonding reliability for customers. 

P系列劈刀 

P series Capillary

M系列劈刀 

M series Capillary

P系列

 P series

P series: polish treatment, which are designed for gold wire application, could reduce intermetallic build-up on the tip, effectively longer the tool life.

P系列适用于金线应用，表面抛光处理会降低焊线过程中瓷嘴尖端污染物的残留，有效提高瓷嘴的使用寿命。

M1系列 M1 series  

M1 series

M1系列适用于金线或银合金线的应用，在第二焊点可焊性较差的应用条件下，提高金线或者合金线的焊线质量和可靠性。

M1 series: for gold wire or Ag alloy wire application ,esp.,to improve bonding quality and reliability in poor solderability of the 2nd bond area application conditions.

M2系列    

M2 series

M2表面处理是针对合金线焊线应用所设计的，在表面采用形成一个微观上的颗粒状处理，有效加强劈刀与焊线的咬合程度，提高第二焊点的可靠性。

M2 series: for alloy wire application. Micro grain surface on the tip, excellent in enhancing better coupling between the capillary and the wire, to improve reliability of the stitch bond.

M3系列   

M3 series

M3适用于铜线的应用，在表面采用特殊的颗粒状处理，加强劈刀的抓线能力，提高第二焊点的可靠性。

M3 series: for Cu wire application. With special granulated morphology surface finishes , this series have better gripping ability, which are tailored to improve the tail bond reliability.

M4系列    

M4 series

M4是针对铜线可焊性较差的应用条件而研发出的，有效的提高焊线二焊点的质量；并且这种宏观上的粗糙是可控的，可根据客户的使用条件设计。

M4 series: for Cu wire application with poor bonding conditions, effectively improving the stitch bond quality. What's more, the tip surface grain size could be changed and custom designed.

三环集团的劈刀事业部技术团队涵盖了生产管理、设备开发、封装技术、材料研发等资深业内人士，自主开发匹配瓷嘴的管理系统，可以根据客户提供的数据推荐最适合的劈刀产品型号。同时，我们公司也提供客户定制服务，可以根据客户需求定制出最适合的劈刀型号，以保证满足客户产品需求。

CCTC 's professional business unit in ceramic capillary production composes of production managers, equipment developers, packaging technicians and ceramic materials R&D experts.

CCTC creates its self-matched capillary management system to provide the best part number according to the current packaging conditions for customers. At the same time, CCTC also provides customized products and services, to ensure providing the most suitable product for different customers' needs.

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Welcome to contact us

潮州三环集团(股份)有限公司

CHAOZHOU THREE-CIRCLE (GROUP) CO.,LTD.

ADD: Sanhuan Ind. Dist. Fengtang Chaozhou City 515646 Guangdong Prov.China

地址：广东省潮州市凤塘三环工业城

电话 / Tel：(86) - 0768-2304035

传真 / Fax：(86) - (86)-0768-6859260

电话：0768-2304035

传真：(86)-0768-6859260 / 6855921 / 6855928

邮箱：sale@cctc.cc

邮箱 / E-mail：sale@cctc.cc