无线充电子手册

东莞市通立磁业有限公司

Dongguan Tongli Magnetic Industry Co., Ltd.

无线充定位磁组领导品牌

Wireless charging positioning magnetic group leading brand

接收端-发射端

Receiver - transmitter

无线充磁组选型手册

企业愿景

成为全球磁性材料行业领导品牌

corporate vision

Become the leading brand in the global magnetic material industry

企业使命

追求材料创新、提供磁组方案、为绿色科技发展贡献一份力量

enterprise mission

Pursue material innovation, provide magnetic group solutions, and contribute to the development of green technology

企业价值观

诚信、感恩、担当、专业、共赢

corporate values

Integrity, gratitude, responsibility, professionalism, win-win

经营理念

客户第一、以人为本、坚持品质、持续创新、学习成长

management idea

Customer first, people-oriented, adhere to quality, continuous innovation, learning and growth

目录

CONTENTS

关于我们

ABOUT US

01 公司简介

Company profile

02 产品介绍

Product presentation

03 产品选型表

Product selection table

04 通立优势（关于接收端、发射端）

Advantages of Tongli (about receiving end and transmitting end)

05 设备与证书

Equipment and certificate

       通立磁业致力于高品质的钕铁硼强磁及其组件的研发和制造，位于东莞虎门，面积3000平方米公司的高品质产品源于完整的品质体系、以及先进的生产设备和完善的管理理念。

      通立人一直秉承“诚信，感恩，担当，专业，共赢”的核心价值观，相继通过ISO9001，IS014001环境管理体系，ISO13485质量管理体系，SA8000社会责任标准，TS16949质量管理体系。公司拥有国家专利15项，产品远销欧美、日韩、东南亚等多个国家以及香港、台湾等地区。

Tongli magnetic industry is committed to the development and manufacturing of high-quality Ndfeb and its components, located in Dongguan Humen, an area of 3000 square meters, the company's high-quality products from the complete quality system, as well as advanced production equipment and perfect management concept.

Tongli people has been adhering to the core values of "integrity, gratitude, responsibility, professionalism, win-win", and has passed ISO9001, IS014001 environmental management system, ISO13485 quality management system, SA8000 social responsibility standard, TS16949 quality management system. The company has 15 national patents, products are exported to Europe, America, Japan, South Korea, Southeast Asia and other countries as well as Hong Kong, Taiwan and other regions.

01

02

公司简介

Company profile

无线充产品介绍

Wireless charging product introduction

特点：采用高牌号国标材料，通过原厂吊重/高温测试，采用原装相同的36瓦形磁铁（平面双极）+2颗定位磁铁（平面三级）布局，精准定位， 充电更快速。

用途：多款型号选型，适配所有业内手机套：硅胶套、皮套、液态硅胶、复合材质手机套等领域。

Features: Using high brand national standard materials, through the original factory lifting weight/high temperature test, using the same 36 watt magnet (planar bipolar) +2 positioning magnet (planar three-level) layout, accurate positioning, faster charging.

Purpose: A variety of model selection, suitable for all the industry mobile phone cover: silicone cover, leather cover, liquid silicone, composite material mobile phone cover and other fields.

特点：采用原装相同平面双极充磁工艺，定位更精准，充电更快速，多种结构选型:C型开口，O型整圈，支持深度定制，5、全自动贴片工艺，不贴歪，不掉磁。

用途：适用于所有无线充产品：磁吸充电宝、磁吸充电器、磁吸支架、三合一支架、车载支架等领域。

Features: Using the original plane bipolar magnetization process, more accurate positioning, faster charging, a variety of structure selection :C type opening, O type whole circle, support for deep customization, automatic patch process, no sticking skew, no magnetic drop.

Purpose: Applicable to all wireless charging products: magnetic charging bank, magnetic charger, magnetic bracket, three-in-one bracket, vehicle bracket and other fields.

接收端产品介绍

                                This section describes the product on the receiving end

发射端产品介绍

                                Introduction to the transmitter product

主体磁路分布

定位磁路排布

接受端产品参数

Product parameters of the receiving end

尺寸size

材质texture

吸咐力sorption force

main magnetic circuit distribution

positioning magnetic circuit layout

磁铁颗数number of magnets

磁通量magnetic flux

零部件parts

表面处理surface treatment

盐雾要求salt spray requirement

包装要求packing requirement

环保资质environmental qualification

φ54 -φ46 （ 36颗+2颗）

钕铁硼 N52SH

1.0KG - 6KG

平面二级 外S-内N

平面三极 S-N-S

36颗主体磁铁+2颗定位磁铁

3500GS以上

瓦形磁铁+方形磁铁+麦拉+双面胶

镍-锌

中性盐雾8H-72H（可选型）

PE袋+纸箱

ROSH、REACH

发射端产品参数

Transmitter product parameters

尺寸size

材质texture

吸咐力sorption force

φ54 -φ46 （ 16/18颗）

钕铁硼 N52SH

1.0KG - 10KG

平面二级 外N-内S

平面三极 N-S-N

Positioning magnetic circuit layout

定位磁路排布

main magnetic circuit distribution

主位磁路分布

磁铁颗数number of magnets

磁通量magnetic flux

零部件parts

表面处理surface treatment

盐雾要求salt spray requirement

包装要求packing requirement

环保资质environmental qualification

16/18颗

3500GS以上

瓦形磁铁+方形磁铁+铁片+胶水

镍-锌

中性盐雾8H-72H（可选型）

PE袋+纸箱

ROSH、REACH

03

04

接收端行业产品应用

Industry product applications at the receiving end

手机主机产品特性

Host product characteristics

1-1：无线充电磁组，设计成一面二极的磁性能方向，方便与充电端精准吸咐，从而降低充电损耗，磁铁的厚度设计在0.375mm，这样确保磁组在整个手机内的空间占比

1-2：考虑到使用过程中手机升温问题，磁铁材料设计都是用SH牌号，可以达到150°不退磁的功能要求

1-1: Designed into a bipolar magnetic direction, convenient and accurate absorption of the charging end, so as to reduce the charging loss, the thickness of the magnet design in 0.375mm, so as to ensure that the magnetic group in the whole mobile phone space proportion

1- Magnet material design is SH brand, can achieve 150° non demagnetization function requirements

手机壳产品特性

Mobile phone case product characteristics

引磁贴片产品特性

Product characteristics of magnetic patch

2-1：磁组在手机套上采用双面胶粘贴热压、模内成型等工艺，实现手机套和磁组的完美结合

2-2：磁铁的厚度设计一般在0.55mm，整个磁组厚度控制在0.70mm以内，确保达到1.5KG以上的吸咐力度

2-1: Magnetic group adopts double-sided adhesive hot pressing, in-mold molding and other processes on the mobile phone cover to achieve the perfect combination of mobile phone cover and magnetic group

2-2: The thickness of the magnet is generally designed at 0.55mm, and the thickness of the entire magnetic group is controlled within 0.70mm to ensure that the absorption strength of more than 1.5KG can be achieved

3-1：引磁片是从手机套延伸出来的一款设计,在不影响使用功能的前提下，外观颜色（黑色/白色..）可以多重选择

3-2：引磁片利用塑胶和磁铁的组装方式，双面胶粘合的设计，更加方便用户安装和体验感

3-1: The magnetic guide is a design extended from the mobile phone cover. Under the premise of not affecting the use of functions, the appearance color (black/white..) You can multiple choose

3-2: Using plastic and magnet assembly, double-sided adhesive design, more convenient installation and experience

发射端行业产品应用

Industry product applications at the receiving end

充电底座无线磁吸产品特性

充电宝无线磁吸产品特性

                                                    Charging bank wireless magnetic absorption product characteristics

车载支架无线磁吸产品特性

                                                        Features of wireless magnetic absorption products for vehicle mount

                                                        Charging base wireless magnetic absorption product characteristics

1-1：充电底座周围布满磁铁，设计成一面二极的磁性能方向，方便与充电端精准吸咐，从而降低充电损耗

1-2：充电底座磁组一般按着8颗/16颗/的设计，根据客户的吸咐力的要求去定义磁铁的牌号以及磁铁的厚度采用单面磁的工作原理，让高斯与吸咐力集中在一个面上

1-1: The charging base is covered with magnets, designed into a two-pole magnetic direction, convenient and accurate absorption of the charging end, so as to reduce the charging loss

1-2: The magnetic group of the charging base is generally based on the design of 8 /16 /, and the brand and thickness of the magnet are defined according to the requirements of the customer's absorption force. The working principle of single-side magnetic is adopted, so that the Gaussian and the absorption force are concentrated on one surface

2-1：充电宝无线磁吸因为需要携带在用户身上，对于重量的要求以及耐温有一点的要求，磁铁采用H牌号

2-2：充电底座磁组一般按着8颗/16颗/的设计，根据客户的吸咐力的要求去定义磁铁的牌号以及磁铁的厚度采用单面磁的工作原理，让高斯与吸咐力集中在一个面上

2-1: Charging treasure wireless magnetic suction because it needs to be carried on the user, there is a little requirement for temperature resistance, the magnet adopts H brand

2-2: The magnetic group of the charging base is generally designed according to 8 /16 /, and the brand and thickness of the magnet are defined according to the requirements of the customer's absorption force. The working principle of single-side magnetic is adopted, so that the Gaussian and absorption force are concentrated on one surface

3-1：车载在行驶过程中，会有振动的状态，它对吸咐力更高的要求，这样对于磁铁的厚度要求在3.0mm以上

3-2：车载在受阳光的影响，车内的温度会增加，为了避免磁铁退磁的情况，磁铁的材质采用120°耐温H牌号

3-1: The vehicle in the process of driving, there will be vibration, it has higher requirements for the absorption force, so the thickness of the magnet requirements in 3.0mm or more

3-2: car under the influence of sunlight, the temperature in the car will increase, in order to avoid the demagnetization of the magnet, the material of the magnet is 120° temperature resistant H brand

05

06

1、磁组剩磁可控制在：14.2KGs~15.1KGs(1420mT~1510mT)

 Magnetic group remanence can be controlled in: 14.2KGs~15.1KGs(1420mT~1510mT)

2、磁组磁极化强度矫顽力：12.0Koe(955KA/m)~ 20.0Koe(1953KA/m)

Magnetic polarization strength coercivity: 12.0Koe(955KA/m)~ 20.0Koe(1953KA/m)

3、最大磁能积：50MGOe ~55MGOe(398KJ/m³~438KJ/m³)

Maximum magnetic energy product: 50MGOe ~55MGOe(398KJ/m³~438KJ/m³)

4、现有发射端磁组选型方案100+种

At present, there are more than 100 kinds of magnetic group selection schemes

5、所有材料符合RoHS2.0、REACH要求

All materials meet the requirements of RoHS2.0 and REACH

6、产品通过MFI协议，QI认证

Products through the MFI protocol, QI certification

序号 

总厚/A（mm）

磁铁厚/B（mm）

蓝膜厚C+G（mm）

颗数

镀层

极性

磁通量高斯（Gs）

1

0.55

0.20

36+2颗

镀镍

外S内N

≥700

吸附力（kg.f）

牌号

0.2

N52

N52H

耐温

80

120

通立料号

TL-ZA60001TN

2

0.60

0.40

0.20

36+2颗

镀镍

外S内N

≥800

0.24

N52

80

N52H

120

3

0.65

0.45

0.20

36+2颗

镀镍

外S内N

≥900

0.28

N52

N52H

80

120

4

0.70

0.50

0.20

36+2颗

镀镍

外S内N

≥1000

N52

N52H

80

120

5

0.75

0.55

0.20

36+2颗

镀镍

≥1100

N52

N52H

6

0.80

0.60

≥1200

N52

N52H

7

0.85

0.65

≥1300

N52

N52H

8

0.90

0.70

≥1400

N52

N52H

9

0.95

0.75

≥1500

N52

N52H

10

1.00

0.80

N52

N52H

11

1.15

0.85

0.3(钢片）

N52

N52H

12

1.20

0.90

0.3(钢片）

≥1600

≥1900

≥2000

N52

N52H

13

1.25

0.95

≥2150

0.20

0.20

0.20

0.20

0.20

36+2颗

36+2颗

36+2颗

36+2颗

36+2颗

36+2颗

36+2颗

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

外S内N

外S内N

外S内N

外S内N

外S内N

外S内N

外S内N

外S内N

120

120

120

120

120

120

120

120

80

80

80

80

80

80

80

0.32

0.36

0.40

0.44

0.48

0.52

0.56

0.61

0.65

0.69

TL-ZA60002TN

TL-ZA60003TN

TL-ZA60004TN

TL-ZA60005TN

TL-ZA60006TN

TL-ZA60007TN

TL-ZA60008TN

TL-ZA60009TN

TL-ZA60010TN

TL-ZA60011TN

TL-ZA60012TN

TL-ZA60013TN

TL-ZA60014TN

TL-ZA60015TN

TL-ZA60016TN

TL-ZA60017TN

TL-ZA60018TN

TL-ZA60019TN

TL-ZA60020TN

TL-ZA60021TN

TL-ZA60022TN

TL-ZA60023TN

TL-ZA60024TN

TL-ZA60025TN

发射端磁组选型表

Emitter magnetic group selection table

1、磁组剩磁可控制在：14.2KGs~15.1KGs(1420mT~1510mT)

 Magnetic group remanence can be controlled in: 14.2KGs~15.1KGs(1420mT~1510mT)

2、磁组磁极化强度矫顽力：12.0Koe(955KA/m)~ 20.0Koe(1953KA/m)

Magnetic polarization strength coercivity: 12.0Koe(955KA/m)~ 20.0Koe(1953KA/m)

3、最大磁能积：50MGOe ~55MGOe(398KJ/m³~438KJ/m³)

Maximum magnetic energy product: 50MGOe ~55MGOe(398KJ/m³~438KJ/m³)

4、现有发射端磁组选型方案100+种

At present, there are more than 100 kinds of magnetic group selection schemes

5、所有材料符合RoHS2.0、REACH要求

All materials meet the requirements of RoHS2.0 and REACH

6、产品通过MFI协议，QI认证

Products through the MFI protocol, QI certification

序号

总厚/T（mm）

磁铁厚/T1（mm）

钢片厚T2（mm）

颗数

镀层

极性

1

1.50

1.00

0.50

16颗

镀镍

外N内S

磁通量高斯（Gs）

吸附力（kg.f）

牌号

耐温

通立料号

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

N52

N52H

80

120

2

3

4

5

6

7

8

9

10

11

12

13

1.70

1.90

2.10

2.30

2.50

2.70

2.90

3.10

3.30

3.50

3.70

3.90

1.20

1.40

1.60

1.80

2.00

2.20

2.40

2.60

2.80

3.00

3.20

3.40

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

1.1

1.3

16颗

16颗

16颗

16颗

16颗

16颗

16颗

16颗

16颗

16颗

16颗

16颗

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

镀镍

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

外N内S

1.5

1.7

1,9

2.1

2.3

2.5

2.7

3.0

3.2

3.4

3.6

≥2800

≥2900

≥3000

≥3100

≥3200

≥3300

≥3400

≥3500

≥3600

≥3700

≥3800

≥3900

≥4000

TL-ZA50013TN

TL-ZA50002TN

TL-ZA50003TN

TL-ZA50004TN

TL-ZA50005TN

TL-ZA50006TN

TL-ZA50007TN

TL-ZA50008TN

TL-ZA50009TN

TL-ZA50010TN

TL-ZA50011TN

TL-ZA50012TN

TL-ZA50001TN

TL-ZA50014TN

TL-ZA50015TN

TL-ZA50016TN

TL-ZA50017TN

TL-ZA50018TN

TL-ZA50019TN

TL-ZA50020TN

TL-ZA50021TN

TL-ZA50022TN

TL-ZA50023TN

TL-ZA50024TN

TL-ZA50025TN

TL-ZA50026TN

0.3(钢片）

36+2颗

镀镍

外S内N

N52H

120

80

TL-ZA60026TN

07

8

80

N52

14

4.10

3.60

TL-ZA50027TN

TL-ZA50028TN

N52

N52H

80

120

0.50

16颗

镀镍

外N内S

≥4100

3.8

接收端磁组选型表

Receiving magnetic group selection table

通立优势（关于接收端、发射端）

Advantages of Tongli (about receiving end and transmitting end)

1、全自动化组装设备-成本优势

通立磁业从2020年开始启动接受端、发射端的方案，也是行业内最早一批接触方案厂家，经过3年的时间，通立磁业不断优化生产自动化设备，从多线切割、全自动贴片、全自动充磁、投入大量的研发精力，在确保吸咐力和耐温的情况下，把生产效率做到极致，从而达到行业内最有成本优势的厂家。

2、可多规格选型-交期保障

通立磁业为客户不断解决提供方案，并对所有的方案进行整理和验证，从而形成自主标准品，方便客户可以快速选型，标准品系列可以做到3天内交付，订制品可以9天交付的交期保障。

9

10

3、专利证书-为客户维权

考虑到市场的知识产权以及客户的利益，通立磁业2021年开始申请到接受端、发射端的实用新型专利，目前有取得5个专利，为客户的知识产权保驾护航。

4、产品标准化作业-品质稳定性

通立磁业针对接受端、发射端产品的从原材料 、切片、加工、电镀、组装形成标准作业，通过系统的品质管制以及产品尺寸CPK的管控，成品完成后进行100%全检作业、实现最终零缺陷的品质水准、可以达到100PPM以内的不良控制，值得客户信赖的厂家。

5、定位精准-充电效率倍增

无线充电存在最大的问题就是线圈与线圈传速功效问题，通立磁业利用磁组N-S-N平面三极排布，自主研发充磁设备，使产品可以确保磁路清晰，磁极分布均匀，磁通量饱和的品质要求，最终实现充电效率倍增的效果。

生产设备

production equipment

自动贴片机

Pick-and-place machine

切片机

Microtome

炼熔机

Smelting machine

点胶机

Glue dispenser

充磁机

Magnetizing apparatus

全自动电镀设备

Automatic electroplating equipment

自动成型压机

Automatic forming press

烧结炉

Welding furnace

11

12

检测设备

checkout equipment

光学检测仪

Optical inspection machine

盐雾机

Salt spray machine

影像仪

Projector

硬度计

Sclerometer

Fluxmeter

镀层检测仪

Coating detector

磁偏角自动精准仪

Magnetic declination automatic precision instrument

高温炉

High temperature furnace

资质证书

qualification certificate

东莞市通立磁业有限公司

公司官网：www.tlmagnet.com

公司地址: 广东省东莞市虎门镇路东长福路5号

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